B&R 3IP161.60-1

2005 programmable I/O processor, 850 kB SRAM

MPN: 3IP161.60-1

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What is the B&R 3IP161.60-1?

2005 programmable I/O processor, 850 kB SRAM, 1.5 MB FlashPROM, 1 RS232 interface, 1 CAN interface, CAN: Electrically isolated, network-capable, max. 12 digital inputs 24 VDC, sink, max. 12 digital outputs 24 VDC, 0.1 A, 6 analog inputs ±10 V, 14-bit, 6 analog outputs ±10 V, 12-bit, 2 outputs with +10 V and -10 V per terminal block, order 3x TB170 terminal blocks separately!

Specifications

General Information

C-UL-US Listed	Yes
B&R ID Code	$34
Module Type	B&R 2005 system module
Slot – ≥4	Programmable I/O processor operation
Power Consumption – 5V	Max. 6.5 W
Power Consumption – 24 V	Max. 11.5 W, including potentiometer supply (if used externally)
Power Consumption – Total	Max. 18 W
Typical Instruction Cycle Time	0.4 µs
Standard Memory – System RAM	174 KB SRAM
Standard Memory – User RAM	850 KB SRAM
Standard Memory – System PROM	512 KB FlashPROM
Standard Memory – User PROM	1.5 MB FlashPROM
Data Buffering – Backup Battery in 2005 Backplane	At least 4 years
Data Buffering – Buffering with AC240 Battery Module	At least 2 years
Data Buffering – Battery Monitoring	Yes, when operated as main CPU
Real-time Clock	Nonvolatile during CPU operation (buffered externally)
Resolution	1s
Reset Button	Yes
Status display	4 status LEDs, 4 interface LEDs

Standard Communication Interfaces

Application Interface IF1	RS232
Electrical Isolation	No
Design	9-pin DSUB plug
Distance	Max. 15 m / 19200 Baud
Baud Rate	Max. 115.2 kBaud
Application Interface IF2	CAN
Electrical Isolation	Yes
Design	9-pin DSUB plug
Station number	Can be set using two node number switches
Distance	Max. 1,000 m
Maximum Baud Rate – Bus Length ≤60 m	500 kBit/s
Maximum Baud Rate – Bus Length ≤200 m	250 kBit/s
Maximum Baud Rate – Bus Length ≤1,000 m	50 kBit/s
Application Interface IF3	RS232
Electrical Isolation	No
Design	9-pin DSUB plug, the AC961 bus adapter is required for operation
Distance	Max. 15 m / 19200 Baud
Baud Rate	Max. 115.2 kBaud

Static Characteristics

Number and Type of Potentiometer	2 outputs with +10 V and -10 V per terminal block
Electrical Isolation to PLC	Yes
Internal Reference Potential	AGND (analog ground for analog input circuit)
Output Current	±80 mA (simultaneously)
Short Circuit Current	Typ. ±100 mA
Continuous Short Circuit Protection	Yes
Basic Accuracy – At 25° C	±0.25%
Basic Accuracy – At 0 - 60° C	±0.5%
Output Power	Max. 1.6 W

Static Characteristics

Input Type	Differential inputs for voltage measurement
Input Signal, Nominal	±10 V
Maximum Continuous Overload (without damage) – Between +/- Connection	±25 V
Maximum Continuous Overload (without damage) – Between Analog GND and + or -	±30 V
Conversion Procedure	Successive approximation
Conversion Time	≤100 µs for all 6 channels (parameters can be set by LTX functions in cyclic operating mode)
Digital Converter Resolution	14-bit
Data Format in Application Program	INT
Value Range – Raw Values from ADC	$8320 - $7CE0 (typically)
Value Range – According to standard software using FUB IP161AIx (x ... 1 -	$8000 - $7FFC
Quantization	1.22 mV per LSB
Overload – When range is exceeded (pos.)	$7FFF
Overload – When range is exceeded (neg.)	$8000
Input Impedance in Signal Range – Static	2 MΩ
Input Impedance in Signal Range – Dynamic	3 kΩ/10 nF
Analog Input Measurement Error – Maximum Error at 25° C	±0.06%
Temperature Coefficient – Offset Drift	±0.00122%/°C
Temperature Coefficient – Gain Drift	±0.00061%/°C
Linearization Method	Scaling conversion using software
Common Mode Voltage	±5 V common mode voltage in contrast to other analog inputs
Wiring	Differential or potentiometer input
External Power Consumption	None (except potentiometer)
Protection	Internal clamp diodes protect against voltage spikes

Dynamic Characteristics

Input Filter – Characteristic	Low pass 1st order
Input Filter – Frequency Limit	5 kHz
Total System Input Transfer Time	≤100 µs for all 6 channels (parameters can be set)
Scan Duration (including response time)	5 µs (response time on the multiplexer + sample time on the ADC)
Scan Repeat Time	Parameters can be set by LTX functions depending on the operating mode (cyclic, applications driven)
Minimum	85 µs (cyclic operation)
Typical	100 µs

Operating Characteristics

Operating Mode 1	Fast analog value registering
Operating Mode 2	Measurement values are recorded in FIFO memory
Operating Mode 3	Comparator
Isolations Voltage between – Input and Bus	±50 V
Isolations Voltage between – Inputs	0 V (no electrical isolation)
Installation Recommendations	Double-sided twisted cable with 2-pin twisted Cu wires, max. 10 m, Under no circumstances should inputs and outputs be mixed in a multi-wire cable
Typical Example for External Connections	Differential input (+/- connection) Potentiometer input (- input pin should be connected with AGND)
Consequences of Incorrect Connection to the Input Terminals	Mixing up the +/- connections: negative result Open inputs: Overrun to $7FFF
Cross-talk between Inputs	>40 dB (DC - 60 Hz)
Non-Linearity	±1 LSB (from ADC)
Continuity Without Missing Codes	No missing codes (in defined value range)
Calibrating or Testing for Maintaining the	No calibration or testing required

Static Characteristics

Number of Outputs	6 voltage outputs ±10 V
Digital Converter Resolution	12-bit
Data Format in Application Program	INT ($8000 - $7FF0)
Quantization	1 LSB = 4.88 mV
Output Impedance in Signal Range	0.25 Ω (2.5 mV at load change of 0 to 10 mA at 10 V)
Load Impedance	≥1 kΩ
Alignment Precision at 25° C – Offset	±0.0366%
Alignment Precision at 25° C – Total	±0.4%
Temperature Coefficient – Offset Drift	±0.00244%/°C
Temperature Coefficient – Gain Drift	±0.00122%/°C

Dynamic Characteristics

Response Time When Changing Using	Max. 300 µs from 0.01% of end value (for resistive load)
Overshoot	For resistive load of 1 kΩ max. 3%
Output Response when Power Supply is	An enable relay is switched on at a defined value of 0 V
Switched On/Off	Default setting = short circuit on the output terminals using relay contact
Output Ripple Factor	≤250 mVpp

Operating Characteristics

Operating Mode	Cyclic output with approx. 10 kHz
Isolation Voltages between Output and	±50 V
Installation Recommendations	Double-sided twisted cable with 2-pin twisted Cu wires, max. 10 m, Under no circumstances should inputs and outputs be mixed in a multi-wire cable
Calibrating or Testing for Maintaining the	No calibration or testing required
Permitted Load Types	Resistive, inductive
Maximum Capacitive Load	≤100 nF (larger capacity extends the response time)
Typical Example for External Connections	e.g. analog hydraulic valve
Consequences of Incorrect Connection to the Output Terminals	Depends on wiring and voltage size (in worst case scenario all 6 output circuits become defective)
Continuity	±0.5 LSB (DAC value)
Non-Linearity	Max. ±4 LSB (DAC value)
Repeat Precision at a Certain	±2 LSB
Temperature after a Specified Stabilizing	(noise at constant temperature in 24 hours)

Static Characteristics

Number of Inputs	Up to 12 Configuration as input or output takes place in groups of two using software
Maximum Peak Voltage	+35 V
Rated Voltage	+24 VDC
Rated Frequency	Max. 200 kHz (symmetrical square wave)
Wiring	Sink
Limit Values – 0-Signal UL	≤5 V
Limit Values – 0-Signal IL	≤2 mA
Limit Values – 1-Signal UH	≥11 V
Limit Values – 1-Signal IH	≥5 mA
Delay 0 to 1	≤2.5 µs
Delay 1 to 0	≤2.5 µs
Power Consumption (external) – Per Group at 24 V (no load)	≤0.48 W
Power Consumption (external) – Per Digital Input at 24 V	0.24 W

Additional Characteristics

Status Display	No
Interrupt Capable	Yes Parameters can be set using LTX functions - each digital input can trigger an IRQ WARNING: Handling takes place using an exception task

Operating Characteristics

Consequences of Incorrect Input	At 24 V and COM exchange: internal reverse polarity diode
Connections	For active inputs without supply: Output driver is not protected
Isolations Voltage between – Input and Bus	±50 V
Isolations Voltage between – Inputs	Digital group <-> Digital group: ±50 V
Consequences of Removing/Inserting	Must not be removed/inserted during operation (= system module)
Additional Exterior Load when Inputs and	No load required (push/pull)
Explanation of Signal Evaluation	Each digital input is assigned a TPU pin, different types of signal evaluation are possible (edges triggering, counter input) depending on the TPU function, several inputs can be combined (e.g. incremental encoder)
Recommended Length for Cable and	The recommended cable length and cable type depends
Connections Depending on Cable Type and Electromagnetic Compatibility	on the maximum frequency of use,Shielded cable are recommended for fast signals (>10 kHz)
Typical Example for External Connections	Only sink connection
Different Circuits Possible	Each group is electrically isolated

Static Characteristics

Number and Type of Outputs	Up to 12 transistor outputs (Push/Pull) Configuration as input or output takes place in groups of two using software
Maximum Switching Voltage	+35 V
Maximum Peak Voltage	+50 V
Rated Current (1-Signal)	±100 mA
Rated Voltage	+24 VDC
Switching Voltage Range	+12 VDC to +35 VDC
Rated Frequency	Max. 100 kHz
Current Range at 1-Signal (continuous at maximum voltage)	±100 mA
Voltage Drop (1-Signal), Internal	∆U at 100 mA is ≤1 V
Resistance – Protected and short circuit outputs	IK ≤300 mA, continuous
Short Circuit Current	110 to 300 mA
Turn-off delay	100 µs
Over-Temperature Cutoff	≥ 170° C
Wiring	Sink or source
Power Consumption per Group (external)	≤20 mA + load current for the outputs

Additional Characteristics

Status Display

Protection Characteristics

For Protected Outputs:	Internal current limitation from ±110 mA to ±300 mA
For Short Circuit Proof Outputs:	Internal thermal overload protection and internal current limitation
For Non-Protected Outputs:	No prescribed protective circuit
Characteristics of the Output Circuit	Internal clamping diodes for group supply voltage
Protection Against Voltage Spikes when	Short term current of ±1 A, duration ≤10 ms
Type of External Protective Circuit	For inductive loads, clamping diodes can also be connected between the output and the group supply (24 VDC and GND)

Dynamic Characteristics

Delay 0 to 1	≤2 µs for resistive loads
Delay 1 to 0	≤2 µs for resistive loads
Switch Frequency with Resistive Load	100 kHz with resistive load

Operating Characteristics

Consequences when Outputs Incorrectly	Depending on the error, the worst case scenario could cause
Connected	destruction of digital group
Consequences of Multiple Overloads on	The entire group is switched off due to internal thermal monitoring
Output Behavior when the Controller Falls	Output switched to high resistance
Total Output Current	Max. 400 mA/group (static)
Isolation Voltages between Output and	±50 V
Recommended Procedure when	Must not be removed/inserted during operation (= system module)
Typical Example for External Connections	Sink or source wiring

Mechanical Characteristics

Dimensions

B&R 2005 double-width

Accessories

Required accessories (order separately)

3TB170.91	Terminal blocks — 2005 terminal block, 20-pin, push-in terminal block
3TB170.9	Terminal blocks — 2005 terminal block, 20-pin, screw clamp terminal block

Optional accessories (4)

7AC911.9	Infrastructure components — The AC911 bus connector is used to connect a controller to a CAN network. The terminating resistor is integrated in the bus connector. The…
0AC913.92	Infrastructure components — Bus adapter, CAN, 2 CAN interfaces, including 30 cm attachment cable (DSUB)
0AC912.9	Infrastructure components — Bus adapter, CAN, 1 CAN interface
0AC961.9	Undefined — Accessory bus adapter (CAN, RS232)

Downloads & documentation

Official documents from B&R, downloaded directly from the manufacturer.

Data sheets & manuals

Datasheet 3IP161.60-1PDF · 900 KB · 1.0 (06/08/2004) - EN

3IP161.60-1: frequently asked questions

When can 3IP161.60-1 be shipped?

3IP161.60-1 is sourced on request — request a quote and we'll confirm the exact availability and shipping timeline for this specific unit.

Can I pick up 3IP161.60-1 in person?

Local pickup from our Groningen, Netherlands warehouse may be possible — contact us before ordering to check availability and arrange a collection time.

Is express delivery available?

Yes — mention it when you request a quote for 3IP161.60-1 and we'll include express shipping options in our reply.

My factory is down and I need this urgently — can you help?

For a critical breakdown, contact us directly at +31 (0)50-7110348 or sales@partnerplc.com — we can look into same-day courier or dedicated taxi/hotshot delivery for 3IP161.60-1, subject to availability and destination.